Cement plant :

BOWL MILL Equipment is very expensive and plays very important role in Cement and Steel Industries. The repair of worn out areas and the segment changes frequently is quite expensive  and time consuming . The Welpaste technology is used to revamp and upgrade the capacity of the equipment.

Now many large Indian coperates have adopted Weld Paste P-6064 technology as it has been proved that the product gives more working life to the equipment, reduces the expenditure, the down time and recurring repairs.

Green Energy

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Renewable Energy

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Solar Energy

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Power Plant :

Downtime is important and costly for thermal generation and the operating cost is equally high. Solutions provided play an important role in the process of thermal generation from the coal grinding to final production through turbine activation. The bowl mill is major equipment in the thermal power generation plant which affect generation causing huge losses to the industry when it isdown for repair or replacement of liners. Wed paste has become an internationally accepted maintenance and repairs solution to keep thermal power industries healthy and efficient.The total services of CHP, Re-claimer, Bowl mill, Turbine and overhaul of the complete plant canbe undertaken using this technology.The Strategem team is qualified to revamp and empower capacity of core industries to upgrade production levels.

Total Automation and infrastructure

Total Automation and infrastructure is provided for revamp of systems by a team of skilled engineers who conduct re-erection including design and civil construction at sites in many cases. Strategem undertakes turnkey projects, and aims to cater to the global market for the core. Applications such as a waste handling site, it is not uncommon for machines to run well over 15,000 hours  with  out changing  the  engine or  transmission.

This would be a good time for an inspection, though, as refurbishment should take place before any major failure that would cause unplanned downtime, which could occur in the middle of a heavy work cycle or large project.

Safe and reliable operation

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Cost-effective solutions

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Mining & Construction :

This is the area where all heavy and expensive equipment run around the clocks to achieve the production level. Equipment are very expensive and the maintenance is equally high due to continuous abrasion, erosion and heavy impact. The normal practice is welding or patching of MS Plates on the effective area for temporary relief. Now simply apply WELD PASTE on the effective area for excellent working life. Get more productivity and minimize downtime of mobile equipment as well as mining sites like CHP, OHP, Chutes liner, Cone crusher, feeder, rollers, Apron feeder, Flap gate and transfer points.

Dragline repairs

Quality, safety and service you can trust

At ZEMEK, we’re known worldwide for our durable dragline rigging products. We’re also experts in dragline repairs. In fact, that’s where our business all began. Since 1975, we’ve performed thousands of dragline rigging repairs from our workshop in Mackay, Central North Queensland.

As industry innovators, ZEMEK was one of the first companies in Bowen Basin to start refurbishing chain. This led to the refurbishment of other rigging components, which would otherwise have gone to waste. Today, refurbishment is a critical sustainability and cost-saving tool for mining companies and ZEMEK is proud to lead the way with world-class dragline repair services.

We can repair all types of dragline rigging for Caterpillar (previously known as BE ‘Burcyus Erus’) 1370 and 1350 models, as well as Marion 8050 and 8200 models. Our refurbishment service covers all components, including spreader bars, dump components, hoist components, drag components and wedge removal unit overhaul.

All ZEMEK dragline repairs are carried out with the highest standards of quality, safety and service, using the best available welding technology. We provide a QA report with every refurbishment, together with comprehensive warranty for complete peace of mind.

Our aim is to get your machines running perfectly and fast so you can minimise frustrating delays and reduce costly downtime. However, when you choose ZEMEK for dragline repairs, you get more than a quick fix. Our refurbishment team provide solutions that will immediately enhance the efficiency of your equipment, while delivering cost savings over the long-term.

Rope Shovels

Dipper Door Components

As experts in rope shovel dipper door technology, ZEMEK Engineering supplies a complete range of door components, along with handle bushes and saddle block wear plates to fit the world’s most popular rope shovel systems, including P&H 4100A, 4100XPB/C, 2800 and CAT 7495. Zemek rope shovel dipper components provide:

• Proven cycle life compatible with major service intervals 9-10 months.
• Optimum system alignment and low friction materials, providing improved function and rope life.
• Reduced lubrication requirement.
• Improved safety with lighter parts and reduced hot work.
• Faster part replacement.
• Reduced operational costs.

As well as a full range of door components, Zemek offers service kits under a single material number for P&H 4100A, 4100XPB/C, 2800 and CAT 7495.

Saddle block wear plates

• Use of WEARITE limits wear and reduces friction
• Function of mechanism improved
• Reduced machining and welding in shuts
• Little or no wear on handle
• Overall weight reduced
• Reduced cost compared to OEM steel or bronze plates

Dipper Handle Pins and Bushes

Refurbishment Services

We repair, upgrade and optimise your mining equipment

When you Choose Strategem , you get more than premium mining products and affordable prices. You get access to a world-class refurbishment team, who can repair, upgrade and optimise your mining equipment.

ZEMEK provides the full spectrum of mining repair services from our modern workshop in Mackay, Central North Queensland. Our team has decades of experience carrying out all minor and major rebuilds on mining equipment, including:

• Rope shovel door refurbishment
• Shovel door components
• Dragline rigging repairs
• Heavy machinery repairs
• Rope shovel equaliser upgrades

We stock a huge range of new components, so we can customise a solution that perfectly fits your needs and budget. We also use the latest technology and materials, like WEARITE, to ensure your mining equipment runs smoothly and efficiency month after month, year after year

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Highway to the future

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Port and marine:

PLANNED MAINTENANCE IS MUCH CHEAPER THAN UNPLANNED

Strategem Iceberg equipment is recognized worldwide for reliability and long service life. Contracting us to service and maintain your equipment ensures that it always meets the latest performance and safety standards and delivers maximum efficiency.

When you have a proactive approach to maintenance you will have fewer breakdowns. Service labor and spare parts can be planned well ahead of critical replacement dates, reducing costs. Wear and tear can be attended to in a timely manner instead of leading to breakdowns.

Most operator’s value effective maintenance programs and a growing number are taking advantage of the benefits offered by planned maintenance and service agreements.

OUTSTANDING PERFORMANCE WITH CONSISTENTLY HIGH THROUGH-SHIP CAPACITY.

Our ship unloaders are designed to transfer dry bulk cargo from ship to shore in the most efficient manner possible. Equipped with totally-enclosed screw-type technology, Siwertell ship unloaders deliver high rated capacities, excellent through-ship performance and low environmental impact.

Able to handle almost any dry bulk material, the same machine can be used for different cargoes without requiring changes to the equipment.

EXCELLENT PERFORMANCE

Siwertell unloaders offer a wide range of rated capacities from 200t/h to very high rates of more than 3,000t/h. However, the true measure of their excellent performance is their through-ship capacity; the time it actually takes to completely discharge a vessel. In addition, outstanding performance should be linked not only to unloading rates and efficiency in the unloading process, but also to the ability to unload sensitive cargoes without degradation of the cargo and with limited power consumption. Siwertell unloaders can be ordered as stand-alone products or as part of complete bulk handling solutions.

OPTIONAL FEATURES

Siwertell ship unloaders are equipped with our unique inlet feeder that ensures efficient material pick-up into the vertical screw conveyor, providing consistently high unloading capacities. Conveyors are available in different sizes depending on cargo material and the capacity required. Unloaders can be fitted with outlets to enable the direct discharge to trucks and rail wagons or for discharge onto any type of jetty conveyor.

COST EFFICIENCY

Siwertell unloaders offer important cost savings through:

• Low energy consumption
• Easy operation
• Minimal material spillage
• High capacity resulting in low shipping costs
• Lightweight design
• READ MORE ABOUT ECONOMIC BENEFITS

TAILORED TO MEET YOUR NEEDS

The huge variety in port needs and terminal dimensions means that the majority of Siwertell ship unloader systems are tailor-made with each customer’s specific operation in mind. Customers are able to work closely with Bruks Siwertell to specify every element of their ship unloader to ensure that it exactly meets their needs and at the same time maximizes operational efficiency and performance.

STANDARDIZED SOLUTIONS

For some operators, standardized systems are the ideal solution. They deliver many of the advantages that tailor-made systems offer, but have added cost benefits as they use standardized components. This also means that delivery times are usually much faster. If you need advice about which type of system would best suit your needs, we are happy to help.

Safe and reliable operation

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Cost-effective solutions

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